Microfactories with AI are changing housing construction
A new partnership between ABB Robotics and the US company Cosmic Buildings is bringing movement to housing construction. Mobile, AI-powered microfactories will be used to build homes in disaster areas three times faster, safer and more cost-effectively. The approach could fundamentally change the construction industry, from disaster relief to affordable housing.
The recent wildfires in Southern California have devastated thousands of hectares of land and destroyed over 16,000 buildings. This is exactly where Cosmic’s microfactory in Pacific Palisades comes in. It produces modular wall panels with millimeter precision, which are delivered and assembled directly to the construction site. This reduces the construction time by up to 70 percent. By 2027, 100 new houses are to be built that are fireproof, energy-efficient and self-sufficient in terms of water supply.
Technology as a driver of construction
The core of the solution is the combination of ABB’s IRB 6710 industrial robot, the RobotStudio® digital twin software and Cosmic’s AI-supported Building Information Model (BIM). This allows construction processes to be fully digitally simulated, optimized and monitored in real time. Computer vision systems continuously analyze production, detect errors and ensure consistent quality. By integrating robotics, automation and AI, the entire process, from approvals to production and assembly, is bundled into one end-to-end platform.
Sustainability and cost reduction
The benefits are not just speed and precision. Houses from the microfactory are fireproof, equipped with solar panels and battery storage and are self-sufficient in water thanks to recycling systems. The price is between 550 and 700 dollars per square meter, well below the usual costs in Los Angeles of 800 to 1,000 dollars. At the same time, material waste is decreasing while construction quality is increasing. For many homeowners who struggle with underinsurance and high reconstruction costs after disasters, this means real relief.
Growth potential in the construction industry
Experts predict that the global market for construction robots will grow by 20 percent annually until 2030. The cooperation between ABB and Cosmic demonstrates how this dynamic can be implemented in an automated, local, sustainable and cost-efficient manner. This not only opens up a new path for disaster relief, but also a model for future residential construction worldwide.